One, check
1, carefully check the nameplate data, confirm the motor model to meet the requirements.
2, with 500V megger to measure the motor winding insulation resistance of the shell, the insulation resistance should be greater than 0.5MΩ.
Second, the installation
1, the motor - installed in the indoor clean, dry place, the surrounding must be well ventilated, ambient air maximum temperature does not exceed 40 ℃, the minimum temperature of not less than -15 ℃, and should prevent a strong heat radiation.
2, according to the wiring diagram connected to the power cord wiring head to be fastened, with the lead cable, wire motor, can be directly connected with the power cord, connector to insulation seal.
3, when the power cord, phase sequence and electric busbar head corresponding to the connection, the extension from the shaft to see the motor clockwise rotation. Need to change the steering, change the location of the two power cord wiring can be.
4, YD series of variable-speed multi-speed asynchronous motor is used to change the way to control the speed of the change, in order to ensure the reliability of multi-speed motor operation, design and operation of the control device should be noted that the high-speed switch to low , Must be cut off the power at the same time disconnect the 2Y wiring of the neutral point, so as to avoid the low-speed winding connected to the power supply short circuit. In the process of high-speed switching to low speed, the motor must be stopped after the low-speed winding power to reduce the impact on the motor and load. Speed switch to pay attention to the steering of the motor.
5, the motor can take the coupling, gear, belt and load mechanical connection, 4kw above the 2-pole motor 30kw above the 4-pole motor should not use belt drive, double-axis extension of the second axis can only use the shaft transmission. Coupling, pulley shaft hole and the motor shaft with the elastic fit should be suitable for installation with heavy hammer percussion. When using the coupling drive, the motor shaft center line and the load mechanical axis center line should be coincident,
Coupling axial retention of 1 ~ 3mm gap. When the belt is used to convey the chamber, the centerline of the motor shaft should be parallel to the center line of the load mechanical axis, and the center line of the belt and the center line of the belt are perpendicular to each other.
Third, ground
The motor must be reliable grounding, grounding, grounding resistance should be consistent with "industrial and civil power plant grounding design specifications" "factory power design technical specifications" and other electrical safety management requirements, grounding resistance is less than 4Ω.
Four, start
1, after the closing of the motor should start immediately to reach the normal speed and smooth operation, otherwise the skin immediately cut off the power, check and troubleshoot.
2, after the start of attention to observe the motor drive, load machinery, voltmeter and ammeter, if any abnormalities should immediately stop.
3, the motor no-load continuous start is generally no more than 4 times, run to the thermal shutdown after starting no more than 2 times, or easy to burn the motor.
4, according to the grid capacity, load size and motor power, a reasonable choice of starting mode, the larger power motor should adopt a triangular method or step-down way to start.
Five, running
1, the power supply voltage and the rated voltage deviation of not more than ± 5%, three-phase voltage imbalance does not exceed 1.5%.
2, the motor running current shall not exceed the rated current on the nameplate, three-phase current unbalance does not exceed 80%, otherwise it will cause the motor fever and even burned.
3, with a thermometer to measure the motor surface temperature should not exceed 80 ℃, the bearing temperature should not exceed 95 ℃
4, the motor should always keep clean, dry, well ventilated, air inlet and outlet will be smooth.
5, the motor running in the smoke, violent vibration, abnormal sound, special smell, the speed decreased significantly; load equipment failure; occurrence of personal electric shock should immediately shut down.
Six, bearing lubrication
L, motor bearing lubrication should be good, the general operation of 3000-5000 hours, should be shut down maintenance or replacement of grease, grease grade ZL - 3 lithium - based grease.
2, stored or deactivated for more than two years before the use of the motor should be used to check the bearing lubrication, if necessary, to add or replace the grease.
3, the center of the high 132 and below the seat of the motor with a sealed bearing, the center of more than 160 aircraft size generally use non-sealed bearings, motor use in the process of sealing bearings do not have to change the grease. Non-sealed bearings should be regularly replaced with clean grease. Grease filling to the right amount, the general filling between the inner and outer rings of the bearing 1 / 3-1 / 2, there are grease filling device of the motor, with a lubrication gun can be raised 3-4, before filling the bearing cover The bottom of the discharge hole or cover plate, the motor running for 20 minutes and then plug the drain hole or on the good cover, disassembly drain hole plug or cover should be powered off.
Seven, transport and storage
In the course of transport motor should not be damp, shaft does not bump, parts are not damaged and so on. Storage should be kept clean, dry, ventilated, non-corrosive gases, to avoid the sudden changes in ambient temperature.
Eight, quality assurance
1, the user in accordance with the provisions of the use of maintenance instructions for the correct use and storage of the case, the motor from the date of purchase within one year or self-production date of not more than 1 year, due to manufacturing quality problems damaged or can not work , My company is responsible for repair, Baohuan, Baotui.
2, due to the user caused by the failure of the motor, the company can provide motor maintenance services, and according to the provisions of a certain fee, generally include the following circumstances: the motor voltage exceeds the rated voltage of ± 5% or overload operation, resulting in motor burn; The motor due to three-phase power supply line failure, resulting in motor stator winding one or two phase winding burned; due to the use of maintenance instructions required installation, use and maintenance of equipment accidents; unauthorized removal of the user, repair the motor.
Nine, maintenance and repair
Maintenance and repair of the motor should pay attention to environmental protection, so that maintenance sites without pollution, no fire can be used to remove the motor coil. Use more than one year of the motor, maintenance should pay attention to check the motor cover the outer side of the oil seal, shaft seal ring, junction box seat, the junction box cover seals and other rubber parts are cracked, deformation, serious wear and tear aging phenomenon , Can not meet the sealing performance and requirements of the pieces to be replaced.